Product Advantages
Cost-Effective Efficiency: This model provides an optimal balance of automation and affordability. It automates the critical filling and capping steps, significantly boosting productivity compared to purely manual methods, making it a highly efficient disinfectant filling machine for its class.
Simple & Stable Operation: The pressure gravity filling system, coupled with a diversion tank, ensures consistent and stable filling.
Versatile Filling Capability: Designed to handle a wide range of liquid viscosities, from water-thin to moderately viscous products, this disinfectant filling machine is perfectly suited for various disinfectant formulations, including alcohol-based, quat-based, or peroxide-based solutions.
Integrated Filling & Capping: The machine combines both precise volumetric filling and automatic screw capping in one compact unit.
Durable & Hygienic Construction: Built with a stainless-steel frame and contact parts, the machine ensures product compatibility and meets the hygiene standards necessary for a production-grade disinfectant filling machine. It is designed for easy cleaning and durability in industrial environments.
Main performance parameter
1.dimension (L*W*H):2900mm*2800mm*2320mm
2.Height : 180mm-380mm
3. Packaging specification
:
500ml - 3000ml
4.Production
capacity :≤8000 b/h
5.Filling error :500ml -3000ml <
3ml
6. Power supply :380V
7.Main machine power :7KW
8.Air consumption :0.4-0.65MPa clean and stable compressed air
Customization Information
Our YG-8-XG-8 platform can be customized to better fit your specific production needs. We understand that standard solutions may require adjustments.
Filling Volume: The filling heads and cylinders can be adjusted or replaced to accommodate different target fill volumes, from small bottles (e.g., 50ml, 100ml) to larger containers (e.g., 500ml, 1L).
Container & Cap Compatibility: The bottle holder and capping head can be tailored to fit your specific bottle neck finishes and screw cap sizes and styles.
Production Speed: While operating on a semi-automatic cycle, the speed can be optimized based on operator efficiency and bottle size. The system's design focuses on consistent cycle time for a reliable machine.
Material Specifications: The standard 304 stainless steel can be upgraded to 316L for enhanced corrosion resistance against more aggressive chemical formulations in your disinfectant filling machine.
System Integration: The machine can be configured to work with a simple conveyor for manual bottle loading/unloading or integrated into a more automated line setup. Contact us to discuss your requirements for the perfect
filling machine solution.
Frequently Asked Questions (FAQ)
Q: What is the working principle of this machine?
A: This disinfectant filling machine operates on a pressure gravity principle. A diversion tank maintains a constant liquid head pressure. When the bottle is raised to seal against the filling nozzle, a valve opens, allowing the disinfectant to flow into the bottle by gravity and air pressure until the preset volume is reached.
Q: What is the typical filling accuracy?
A: The YG-8-XG-8, provides good accuracy, typically within ±0.5% to ±1% of the target volume, depending on the product's viscosity and operator consistency.
Q: Is it suitable for foamy disinfectants?
A: For moderately foamy products, adjustments to filling speed and nozzle design can help. However, for highly foamy formulations, a different technology (like weighing) might be recommended.
Q: How many bottles can it fill per hour?
A: As a semi-automatic disinfectant filling machine, the output depends on the operator's speed, bottle size, and filling volume. A typical range is between 300 to 600 bottles per hour under efficient manual bottle handling.
