Product Advantages
High-Speed, Efficient Production: The FJ-180 operates with a horizontal continuous-motion design, enabling exceptionally high output speeds, typically ranging from 80 to 200 sachets per minute. This makes it significantly more productive than vertical FFS machines for sachet production, establishing it as a high-throughput ketchup filling machine.
Precise Volumetric Dosing: Utilizes a high-precision servo-driven piston filler that ensures consistent and accurate filling of measured doses, from 5ml to 30ml or more. This eliminates product giveaway and guarantees every sachet meets the declared weight, a key requirement for a cost-effective and reliable ketchup filling machine.
Excellent Seal Integrity: Features robust, temperature-controlled sealing jaws that create strong, air-tight, and leak-proof seals. This is crucial for preserving product freshness, preventing contamination, and extending the shelf life of the packaged sauce, a fundamental advantage for any ketchup filling machine.
Versatile & User-Friendly: Capable of handling various packaging films (laminated, co-extruded, biodegradable) and a wide range of product viscosities. The touch-screen PLC interface allows for easy adjustment of parameters (length, speed, fill volume) and quick changeover between different sachet sizes, making it a highly adaptable ketchup filling machine.
Compact & Hygienic Design: Built with a stainless steel frame and food-grade contact parts, the machine is easy to clean and maintain. Its compact footprint saves valuable floor space in production facilities, while its sanitary construction meets the requirements for a modern food-grade ketchup filling machine.
Customization Information
The standard FJ-180 platform is highly customizable to meet specific production and packaging needs. This flexibility ensures it is the perfect ketchup filling machine solution for your application:
Filling Technology & Range: Choose from different piston sizes or pump types to precisely match your product's viscosity and target fill volume, ensuring optimal performance for your specific sauce or condiment.
Sachet Specifications: Customize the machine to produce sachets of varying widths, lengths, and seal designs (e.g., notch, round corner). Options for printing registration and date coding are also available.
Film Material & Feeding: Configure the system to handle different types of film rolls, including those with pre-printed graphics, and integrate automatic splicing units for uninterrupted, long-duration runs on your ketchup filling machine line.
Integration & Automation: The machine can be integrated with upstream product supply systems (e.g., pumps, tanks) and downstream equipment like conveyors, cartoners, or case packers to create a fully automated packaging line.
Hygiene & Safety Features: Options include stainless steel covers, splash guards, and enhanced CIP (Clean-in-Place) capabilities for the product zone. Contact us to tailor the ideal ketchup filling machine for your product and output goals.
Company Advantages (Tom Packaging Machinery)
Specialization in Food Packaging: We possess deep expertise in the requirements of the food industry, particularly for challenging, viscous products. This knowledge is directly applied to engineering robust and hygienic solutions like the FJ-180, making us a trusted partner for your ketchup filling machine needs.
Proven HFFS Technology: We have extensive experience in horizontal form-fill-seal machinery. The FJ-180 benefits from our refined mechanical design, ensuring reliability, speed, and excellent seal quality for continuous, high-volume sachet production.
Focus on Precision & Hygiene: Our design philosophy prioritizes accurate dosing and sanitary construction. We use high-quality components like servo motors and food-grade materials to ensure every ketchup filling machine we build delivers consistent portion control and meets food safety standards.
Complete Line Integration: We provide more than standalone machines. We can design and supply the entire packaging line, integrating the FJ-180 with mixers, pumps, and secondary packaging equipment for a seamless, turnkey solution centered around your ketchup filling machine.
Global Technical Support: We back our equipment with comprehensive service, including professional installation, thorough operator training, readily available spare parts, and responsive technical assistance to ensure your ketchup filling machine maintains maximum uptime and productivity.
Frequently Asked Questions (FAQ)
Q: What types of products, besides ketchup, can this machine package?
A: The FJ-180 is extremely versatile. In addition to being an excellent ketchup filling machine, it is ideal for mustard, mayonnaise, soy sauce, salad dressing, liquid seasonings, syrup, honey, and various other liquid or semi-liquid food products.
Q: What is the typical packaging speed?
A: As a high-speed ketchup filling machine, the FJ-180 can typically produce between 80 to 200 sachets per minute, depending on the sachet size, fill volume, and product characteristics.
Q: How is the filling accuracy maintained?
A: Accuracy is ensured by a precision-machined servo-driven piston filler. The volume is controlled by the piston stroke, which is precisely adjustable and repeatable, making this a highly reliable ketchup filling machine for consistent portion control.
Q: Can it handle different sachet sizes on the same machine?
A: Yes. The machine is designed for relatively quick changeover. By adjusting the forming collar, sealing jaw width, and piston stroke (or changing the piston cylinder), the same ketchup filling machine can be set up to produce different sachet dimensions and fill volumes.
Q: What kind of film material is required?
A: The machine requires heat-sealable laminate roll film, such as PET/PE, PET/CPP, or similar structures. The specific film type (thickness, barrier properties) depends on your product's shelf-life requirements. We can provide guidance on suitable materials for your ketchup filling machine application.
Main performance parameter:
1.Size of machine (L*W*H): 3000mm*1000mm*1450mm (different filling device different height )
2.Bag size making :
max :180mm(W)*260mm(H)
min :90mm(w)*110mm(H)
3.Packaging volume：1000ml
4.Power of host machine :4.5KW
5.Power supply :AC 380v
6.Pneumatic (air-operated )source :0.6MPa（clean and stable air source )
7.Speed :
20-40 bags /minute
8.Weight :1200kg
