Product Advantages
Exceptional Gravimetric Accuracy: The DGP-CZ-300 employs a direct mass (weight) measurement system, bypassing the inaccuracies caused by product density or temperature variations common in volume-based fillers. This ensures fill weight accuracies within ±0.1% to ±0.2%, a critical advantage for any high-value gear oil filling machine.
Superior Performance with Viscous Fluids: Specifically optimized for thick, high-viscosity products like gear oils. Its positive displacement pump system, paired with heated nozzles and hoses (optional), ensures smooth, drip-free, and complete product transfer, a key feature of a dedicated lube oil filling machine.
High-Speed Automation & Throughput: Engineered for industrial output, this fully automated system features synchronized bottle handling and rapid, multi-head filling capabilities. It significantly boosts production speed compared to manual or semi-automatic methods, making it a high-productivity gear oil filling machine.
Robust & Low-Maintenance Design: Built with heavy-duty, industrial-grade components, including stainless steel and hardened materials in contact with abrasive gear oils. This ensures exceptional durability, resistance to wear, and minimal downtime, establishing it as a reliable long-term gear oil filling machine.
User-Friendly Operation & Hygiene: Features a centralized PLC with a touchscreen HMI for intuitive control, recipe storage, and production data logging. Its cleanable design with easy-access panels facilitates quick changeovers and maintenance, meeting the standards for a modern lube oil filling machine.
Customization Information
We understand that gear oil packaging needs vary. Our standard DGP-CZ-300 lube oil filling machineplatform is highly customizable to create the perfect lube oil filling machine for your line:
Filling Range & Heads: Configure the number of filling heads (single, double, or multiple) and adjust the system for a specific target fill volume range (e.g., 1L to 20L pails) to match your required output.
Container Compatibility: Customize conveyor guides, bottle grippers, and nozzle types to handle your specific container shapes, sizes, and neck finishes, whether plastic bottles, metal cans, or composite pails.
Material & Heating Options: Specify 304 or 316L stainless steel for product contact parts. Integrate nozzle and line heating systems to maintain optimal viscosity for smooth filling of high-grade gear oils in your gear oil filling machine.
Automation Integration: The machine can be seamlessly integrated with upstream unscramblers, downstream capping machines (screw, snap, or press-on), and labeling systems to form a complete, turnkey packaging line.
Control & Data: Upgrade with barcode scanning, checkweigher feedback loops, and production reporting software for traceability and quality control. Contact us to engineer your ideal lube oil filling machine solution.
Company Advantages
Deep Lubricant Packaging Expertise: We specialize in solutions for the lubricant industry. Our engineers possess in-depth knowledge of the challenges posed by products like gear oil, which is directly applied to the design and performance of every lube oil filling machine we build.
Precision Engineering Focus: Our commitment is to accuracy and reliability. We utilize high-precision load cells, servo-driven technology, and robust mechanical designs to ensure our gear oil filling machine delivers consistent, repeatable performance shift after shift.
End-to-End Line Capability: We provide more than a standalone filler. We design and integrate complete lines, ensuring the gear oil filling machine works in perfect harmony with cappers, labelers, and coders for a synchronized, high-efficiency packaging process.
Quality-Centric Manufacturing: Every component of the DGP-CZ-300 is sourced and assembled under stringent quality controls. Our rigorous testing protocol ensures that each lube oil filling machine meets our high standards for durability and performance before shipment.
Comprehensive Global Support Network: Our partnership includes professional installation, thorough operator training, readily available spare parts, and responsive technical support. We ensure your gear oil filling machine achieves maximum uptime and a swift return on your investment.
Frequently Asked Questions (FAQ)
Q: How does the weighing system handle foaming gear oils?
A: The gross weighing technology of this gear oil filling machine is inherently superior for foaming products. By measuring the mass of the liquid rather than volume, it is not fooled by foam, ensuring accurate fills even with foamy or aerated gear oils.
Q: What is the maximum viscosity this machine can handle?
A: The DGP-CZ-300 is designed for high-viscosity fluids. With the appropriate pump selection and optional heating systems, it can reliably handle gear oils with viscosities exceeding 5000 cSt. We can specify the right configuration for your product as part of your lube oil filling machine package.
Q: What is the typical filling speed?
A: Speed depends on the number of filling heads, container size, and target fill weight. A multi-head gear oil filling machine can achieve outputs of hundreds of containers per hour. We provide detailed throughput estimates based on your specific parameters.
Q: How easy is it to change between different gear oil grades or container sizes?
A: Very easy. The PLC-controlled lube oil filling machine stores multiple recipes. Changeover typically involves selecting a new recipe on the HMI and physically changing the bottle guides and nozzles, which are designed for quick tool-less or minimal-tool adjustment.
Q: Do you offer product testing before purchase?
A: Yes, we highly recommend it. We can arrange for you to send samples of your gear oil to our facility for a live test-fill demonstration. This proves the performance of the gear oil filling machine with your actual product and helps fine-tune the settings.
Technical Parameters of DGP-CZ Semi-automatic Weight Filling Machine
